Category Archives: Packaging Design

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Hinged Lid Rigid Box With Thermal-formed Tray Insert

The soft touch rigid box below is a health care products packaging box we made for NeuroMetrix in United States. The box is a typical hinged lid rigid box, which has the black thermal-formed tray inserts.

hinged lid rigid box with thermalformed tray insert

Black thermal-formed tray inside the rigid paper box to hold and secure the products.

The whole box is flood printed with the PMS color. On the top lid is the spot UV varnished logo iamge, which has 2 colors, white and blue. The blue color on the logo image is a PMS color too. What make the rigid box special is the soft touch laminating applied on the surface printing inks.  Besides the soft touch laminating, there are 2 other solutions to achieve the soft touch effect, the soft touch paper and soft touch varnishing.

spot uv for the logo image of the rigid box

The logo is printed with 2 pantone colors, pantone white and blue.

Soft touch laminating on the outside

Soft touch laminating on the outside

Inside the rigid box is 2 separate thermal formed tray inserts to hold the products. The thermalformed tray is made of the 0.6mm thickness PP plastic paper material. The color is black.

hinged lid rigid box with thermal-formed tray insert

Black color PP thermal-formed tray insert inside the hinged lid rigid box


E Flute Corrugated Printed Box for Helmet Packaging

In this article, we will talk about a E flute corrugated box we made for the Circuit Of The Americas, which is a very famous brand.

glossy printed E flute corrugated box

CMYK + 2 PMS litho printing for the box.

The most intriguing thing about the box is the PMS color printing, the black color and the blue color, which makes the printing look very crisp. We do the litho printing on our Heidelberg Speed-master press, which has the brilliant image effect. Also the glossy laminating is applied to protect the printing inks and adds a glossy effect.

tuck top snap locked bottom corrugated box

Snap locked bottom

As for the box structure,  it is the typical TTSLB box style, which refers to the tuck top snap locked bottom. The advantage of the box is that it can be assembled within a minute for the helmet packaging. While for the shipping, it is flat shipped.

glossy printed E flute corrugated box

Made for Circuit Of The Americas

While for the paperboard used, we used the 300gsm CCNB paperboard laminated on the E flute corrugated board. This gives the box enough rigidity and strength to protect the helmet inside during the transportation.

Shanghai DE Printed Box is a China medium-sized custom paper box manufacturer and packaging solution provider with facilities around 100,000 square meters in total. The company exclusively specializes in the supply and export of the custom paper boxes, including the paper printed boxcorrugated printed boxcosmetic paper boxrigid paper box, cardboard gift box and custom paper bag. If you have any questions about the custom paper box, or would like us to give you a price quote, please do not hesitate to contact us by giving us an email.

Matte Black Slide Rigid Box

This article is about a slide rigid box we made for Turner Motorsport in USA.

Turner Motorsport

/ // Parts & Performance for BMWs

slide rigid box with foam insert

Matte black slide rigid box

The slide rigid box consists of 2 parts, the outer cover and the inner tray.  The outer cover can have opening on one sides or both sides. On the top of the cover parts is the sharp logo image with the glossy spot UV varnishing.

matte black slide rigid box with spot uv

The outer cover has the sharp logo image which has the spot glossy UV finish

The black specialty paper is used for the outer wraps and inner liners of the box. The paper has the natural matte black color. Inside is the 1.5mm greyboard to provide enough strength and durability to the box.

Inside the inner tray is a 10mm thick EVA foam with the cutout glued on the bottom.

slide rigid box with the foam insert

An EVA foam cutout is glued on to the bottom of the slide tray.

Shanghai DE Printed Box supplies all kinds of custom rigid boxes. You are welcome to contact us to talk about your packaging project.