Author Archives: Jane

Corrugated Mailer With Tuck Closure Lock

The corrugated mailer box usually has the roll end tuck front box structure with the dust flaps on the sides. The mailing box is typically set up and closed by hand, very quickly assembled and easy to use.

corrugated printed box corrugated mailer box

The corrugated mailer has the tuck lock on the front panel to close the box tightly.

The mailer box is die cut out of a whole piece of E flute, or B flute corrugated board, with connected lid, front panel and bottom tray. The front panel has the roll end on the sides to tuck into the bottom tray. With such structure, the corrugated printed box provides extremely sturdy support on the sides and front panel. The corrugated mailer could handle heavy duty packaging and shipment directly,

In this post, we will introduce a special corrugated mailer box. The mailer box has the tuck lock on the front panel for tight closure.  With this tuck closure, the tape can be avoided to seal the box well. Besides, it has a half finger cutout to open the box easily.

corruagated printed box corrugated mailer

The tuck closure on the front panel of the corrugated printed box

The other appealing feature of the corrugated box is its white kraft color inside, which is a perfect alternative to the kraft color inside. The white kraft color comes from the white kraft paper, which is gluded on the back of the fluting paper box.

On the outside, the corrugated printed box has the full color printing for the UV box.  And there is a blue color printing for the background color. The top and the bottom has the white color. The print ink outside is protected by the matte laminating finish. Also, the UV box can be spot UV varnished to have an eye appealing visual effect.

E flute corrugated printed box

E flute corrugated printed box



A Great Custom Corrugated Paperboard Insert

The paperboard insert inside the custom paper box can be quite flexible. And there are quite many alternatives. Custom corrugated inserts are widely used for some heavy duty shipping cartons and corrugated mailers.

The E flute corrugated board, F flute corrugated board are simply diecut to be flat packed and shipped to the production line. But the design process of the custom corrugated insert takes a long time. We need create many graphic designs for the structure as well samples for the small revision. All we need do is to get a perfect insert, which can hold and protect the items inside very well.

In this article, we will introduce a great corrugated paperboard insert for a toy bricks packaging box. It is used as a holder inside a corrugated mailer.

corrugated inserts inside corrugated printed box

Very strong insert made of the E flute corrugated board, used inside the full color printed E flute corrugated mailer.

As shown in the picture above, the corrugated tray has very strong shoulders on the sides, which can resist very strong pressure outside. The custom paper box is quite difficult to crush. Thus, it would have a perfect protection for the toy bricks inside. And the product inside are not possible to be damaged or broken at all.

One of the great benefits of such a tray insert inside is that we can have a thin paperboard for the outer paper box. When the paperboard used for the paper printed box is thin, the printing quality can be better, very impressive and beautiful.  Another great benefit is that the total cost won’t increase a lot.

UV printing and custom paper box

UV Printing and Custom Paper Box. E flute corrugated printed box with the corrugated insert inside.

Gift Paper Box With Paperboard Insert

The rigid paper boxes are widely used as cosmetic paper boxes and gift paper boxes with the custom paperboard insert. The paperboard inserts are mostly used to separate to the different items in the box while having the purpose to protect the items inside. Besides, the paperboard insert can also hold the item inside very well, fixing the product inside. However, the EVA foam inserts have the better protection quality and cushion quality compared with the paperboard insert.

In this article, we will talk about a metallic paperboard insert which has the matte golden metallic visual effect. The insert are placed inside a lift off lid rigid paper box, which is used as a cosmetic paper box.

lift off lid paper box with paperboard insert

The lift off lid paper box has the paperboard insert inside. The insert is a piece of gold metallic paperboard, which has the matte gold visual effect.

One of the great benefit of a paperboard insert is that it is very cost effective and it is very cheap. When a pcs of EVA foam insert is not very necessary, the paperboard insert can save quite a lot and be an alternative. It is widely used for the packaging of the facial masks and eye masks which are put inside a palstic bag. And there is no risk of breaking the products inside during the shipment and delivery.