Category Archives: Packaging Design

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A Great Custom Corrugated Paperboard Insert

The paperboard insert inside the custom paper box can be quite flexible. And there are quite many alternatives. Custom corrugated inserts are widely used for some heavy duty shipping cartons and corrugated mailers.

The E flute corrugated board, F flute corrugated board are simply diecut to be flat packed and shipped to the production line. But the design process of the custom corrugated insert takes a long time. We need create many graphic designs for the structure as well samples for the small revision. All we need do is to get a perfect insert, which can hold and protect the items inside very well.

In this article, we will introduce a great corrugated paperboard insert for a toy bricks packaging box. It is used as a holder inside a corrugated mailer.

corrugated inserts inside corrugated printed box

Very strong insert made of the E flute corrugated board, used inside the full color printed E flute corrugated mailer.

As shown in the picture above, the corrugated tray has very strong shoulders on the sides, which can resist very strong pressure outside. The custom paper box is quite difficult to crush. Thus, it would have a perfect protection for the toy bricks inside. And the product inside are not possible to be damaged or broken at all.

One of the great benefits of such a tray insert inside is that we can have a thin paperboard for the outer paper box. When the paperboard used for the paper printed box is thin, the printing quality can be better, very impressive and beautiful.  Another great benefit is that the total cost won’t increase a lot.

UV printing and custom paper box

UV Printing and Custom Paper Box. E flute corrugated printed box with the corrugated insert inside.

Gift Paper Box With Paperboard Insert

The rigid paper boxes are widely used as cosmetic paper boxes and gift paper boxes with the custom paperboard insert. The paperboard inserts are mostly used to separate to the different items in the box while having the purpose to protect the items inside. Besides, the paperboard insert can also hold the item inside very well, fixing the product inside. However, the EVA foam inserts have the better protection quality and cushion quality compared with the paperboard insert.

In this article, we will talk about a metallic paperboard insert which has the matte golden metallic visual effect. The insert are placed inside a lift off lid rigid paper box, which is used as a cosmetic paper box.

lift off lid paper box with paperboard insert

The lift off lid paper box has the paperboard insert inside. The insert is a piece of gold metallic paperboard, which has the matte gold visual effect.

One of the great benefit of a paperboard insert is that it is very cost effective and it is very cheap. When a pcs of EVA foam insert is not very necessary, the paperboard insert can save quite a lot and be an alternative. It is widely used for the packaging of the facial masks and eye masks which are put inside a palstic bag. And there is no risk of breaking the products inside during the shipment and delivery.

E Flute Corrugated Printed Box For Toy Bricks

The toy bricks are usually packed inside the custom corrugated boxes. The E flute corrugated box is particularly used for this purpose. This corrugated printed box has the structure of roll end tuck front with dust flaps.

The most impressive thing about the toy bricks box is its brilliant glossy white effect outside. A kind of very high quality paperboard is used during the production to render the best whiteness and printing effect. Meanwhile, the UV glossy varnish is applied on the printing surface to protect and enhance the visual effect of the package.

UV glossy corrugated printed box

The corrugated printed box has the UV glossy outside with the full color CMYK litho printing.

Beside the normal CMYK full color litho printing, the custom paper box also has the gold inks printing for the text TIANANMEN and the gold area on the left.  The gold inks printing is a special printing method using metalic inks to produce the gold shinning effect. It is very eye appealing and impressive.

Another great feature of the E flute corrugated box is that it has the white color inside. This makes the toy bricks paper box look quite clean.

E flute corrugated printed box for toy blocks

It is white color inside the E flute corrugated printed box.

Like most retail paper boxes, the custom paper box can also acts as a corrugated mailer box for the delivery to the customers. The paper printed box is quite strong and rigid.