Category Archives: Printing And Finish

Get Inspired to choose the appropriate printing anf finish methods for your packaging design.

The print size, pixel dimensions and image resolution of a picture

People always have an illusion about the print size of a picture saw on the computer screen. They believe that the print size and quality will be same as the one they see on the pc screen. If you are one of them and are planning to print some professional quality pictures, the article below is highly recommended.

The print size of a picture can hardly be the same as the one you see on the screen. The monitor resolution play the tricks. Even for the same picture, the size displayed on the screen is different if the monitors have 2 different resolution. A monitor set to 800×600 will show an 800 pixel wide by 600 pixel tall image as a full screen image. On a monitor that is 1600×1200 the image will only take up 1/4 the screen. You might have thought it would take up half, but it’s actually going to be 1/2 as wide and 1/2 as tall (so 1/2 times 1/2 = 1/4). Long story short, the image will look much smaller on that screen even though the image is the same size.

Well, so how do we know the actual print size of a picture since we can not get this information visually on the screen? To get an answer to this quesiton, we need define the concepts below first.

Pixels, short for “picture elements,” are the building blocks that make up a digital image — the tiny individual dots that a digital camera uses to capture a scene or that a computer uses to display images onscreen. A file’s pixel count (or pixel dimensions) is arrived at by multiplying its pixel height and width (as in 3000 × 2000 pixels). The Pixel Dimensions section tells us how many pixels are in our image.

The easiest way I can explain image resolution is to say that more resolution means an image displays more detail (or is capable of displaying more detail). It is measured by the pixel counts either from the top to the bottom  or from the left to the right inside each inch of the image. The pixel counts inside each inch from the top to the bottom is equal to the pixel counts from the left to the right. In one word, the resolution (or “res,” for short), is the fineness of detail in a document, and is measured in pixels per inch (as in 250 or 300 ppi).

While the print size, also called document size  tells us how large the image will appear on paper if we print it.

For now, we have explained pixel dimensions, document size and image resolution. What is the relationship between these 3 factors?

pixel height = image resolution * document height

pixel width = image resolution * document width

Below is a picture I took of a fower by the river. Let’s open it in the photoshop to have a check.

document-size-pixel-dimensions-printing-size

I’ll go up to the Image menu at the top of the screen and choose Image Size, which brings up the appropriately-named Image Size dialog box:

image-size-photoshop

Let’s do the calculation.

1200 = 72* 16.667

800 = 72*11.111

Bingo, all is correct.

Here the image resolution is only 74 pixels per inch. However, if we want a professional quality print, we need increase the resolution to make the image suitable for printing. 300dpi is standard, sometimes 150 is acceptable but never lower, you may go higher for some situations. Image files with higher resolution (more dpi) will also have a bigger file size because they contain more data. Start with the biggest images you can but when putting images on the web they should be set to 72dpi, it’ll save you a ton of bandwidth and they’ll load faster. Yes, they’ll be smaller than the original but should in most cases be plenty big because of monitor resolution (ppi) sizes.

For more information about the resolution, please check the links below

http://www.peachpit.com/articles/article.aspx?p=1660204

http://www.photoshopessentials.com/essentials/image-quality/

http://www.vsellis.com/understanding-dpi-resolution-and-print-vs-web-images/

Image resolution for printing – LPI and DPI

A digital “raster” image acquired from a scanner, a digital camera, or created directly in a “paint” application like Adobe Photoshop is made up of a mosaic of “pixels” (picture elements).”

The physical size of the image is described by two numbers which can be expressed two ways:

1) The number of pixels per inch/centimeter.
2) The number of pixels in both horizontal and vertical dimensions.

Or:

1) The number of pixels per inch/centimeter.
2) The horizontal and vertical dimensions expressed in inches/centimeters.

Those are just two ways of saying the same thing.

Note that I use the term “pixels per inch” – ppi. Very often the term that is used is “dots per inch” or dpi. Technically the terms are not interchangeable – however, in daily usage, when speaking about digital images the terms are considered as meaning the same thing. You may sometimes hear the term “spi” – samples per inch. This refers to a scanner’s resolution – i.e. it ability to acquire an image at so many samples per inch (e.g. 300 spi). Again, in practical usage, when speaking about digital images – ppi, dpi, and spi can be understood as meaning the same thing.

Interestingly, digital cameras typically do not have a resolution assigned to them.

Instead a digital camera captures data based on the “megapixel” ability of its CCD sensor. For example, a 14.2 megapixel camera might capture an image that’s 4592 pixels by 3056 pixels, which equals 14,033,152 total pixels. When you open the file into an image-editing program a resolution must be assigned to the file. Most programs, including Photoshop, use 72 ppi as the default resolution.

Background – halftone dots make the image reproduction

Because printing presses can only lay down 100% ink or 0% ink, digital images acquired from scanners, digital cameras, or created directly in “paint” applications need to be converted into a binary (on/off) format. This is done through a process called halftone screening. The result is that the image will be converted to dots of either 100% or 0% ink with the original tones being simulated, in this case, by the size of the dots. Bigger dots represent darker tones – smaller dots represent lighter tones:

The fineness of the screen, and hence the level of detail in the original that can be preserved, is determined by how densely packed the dots are and is indirectly described by how many rows – or linesof dots are used per inch (or centimeter) to create the image. These virtual lines are highlighted in red below:

The key thing to remember is that although the halftone image is made up of dots – the level of detail that it can reproduce is described in terms of lpi NOT dpi.
So, original image pixel density/detail = ppi, spi, or dpi. Halftone reproduction dot density/detail = lpi.


Of course, in order to pack more lines of dots into an inch – the smaller the dots become and hence the greater amount of image detail that is preserved.

The relationship between dpi/ppi and lpi for grayscale images

The guiding principle for understanding what original image resolution (ppi/dpi) is needed compared to the halftone screen (lpi) that will be used is that the image pixels should always be more densely packed (ppi/dpi) than the detail resolving ability (lpi) of the halftone screen that is used.

This minimum required original resolution can be represented by the formula: 1.5 X lpi = ppi @ 100% reproduction.

This ideal required original resolution can be represented by the formula: 2 X lpi = ppi @ 100% reproduction.

The relationship between dpi/ppi and lpi for CMYK images

As with grayscale images, the guiding principle for understanding what original image resolution (ppi/dpi) is needed compared to the halftone screen (lpi) that will be used is that the halftone screen should not reproduce the image pixels themselves but instead the tones the pixels represent. It is worth comparing these images to their grayscale equivalents in part 3.

This minimum required original resolution for a CMYK image can be represented by the formula: lpi = ppi @ 100% reproduction.

This ideal original resolution can be represented by the formula: 1.5 X lpi = ppi @ 100% reproduction.

This maximum required original resolution can be represented by the formula: 2 X lpi = ppi @ 100% reproduction.

The below table provides image resolution requirements for a variety of typical print applications:

Table of resolutions
Image resolution “gotchas” – where things can go wrong

Whether you are targeting your images for AM or FM screening, there are at least three places where the resolution of the images may be accidently altered:

1) If the image is resized/scaled in the page layout application – it may no longer have an appropriate resolution:
2) If the image is resized/scaled when the file is converted to the PDF format – it may no longer have an appropriate resolution:
3) If the printshop’s workflow is setup to resample incoming documents – they may no longer have an appropriate resolution. Most prepress RIPs are set, by default, to downsample incoming files to 300 ppi/dpi.

For more details, check here.

Paper Box with the Hanger Tab

paper printed box with the hanging hole

In the convenience store, supermarket, a beautifully printed paper box with a hanger tab (the paper box on the left) is too striking to escape the consumers’ eye. And the products packed within sell fast.  Why?

The hanger tab does the tricks. With the hanger tab, the product is hanged at the best visual position and is seen easily. And the front side, left side and right side of the packaging box is in the visual field of the consumers.

The color box on the left  is produced for Rapid Ramen Cooker. You can see this brand easily in Walmart, Amazon. It is made of 350gsm duplex board with grey back (also referred to as 20pt CCGB).  The box structure is tuck top auto bottom (also referred to as TTAB) with the hanger tab. It has the CMYK full color printing. The UV glossy finish on the surface gives it a glossy and smooth feel and make people want to eat when seeing it.

artwork for the TTAB box with hanger tab